KTM LED HEADLIGHT KIT – XL40

Original price was: $510.00.Current price is: $150.00.

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit purpose-built for KTM XC-W, EXC-F, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes.

Engineered specifically for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W, making it an ideal high-performance lighting upgrade for riders who previously lacked a compatible premium option.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that boosts rider confidence in the most demanding terrain.

This kit replaces the OEM headlight unit and includes the Motominded mount for precise fitment and easy installation.

Depending on the configuration, the kit may include a Hi/Low harness or a dimmer switch, giving riders flexible brightness control:

  • Hi/Low Harness: reduces output to approximately 25% brightness in low-beam mode (1,435 lumens).
  • Dimmer Switch: allows fully variable brightness control from 95% down to 20% output, letting riders dial in the exact light level needed for the terrain.

Backed by Baja Designs 30-Day Satisfaction Guarantee and Limited Lifetime Warranty, this kit delivers professional-grade durability and performance.

Kit Includes

  • (1x) XL40 Trail Lens Clear w/ 2024+ OEM Connector
  • (1x) Motominded XL Bracket
  • (1x) Hi/Low Harness or Dimmer Switch (depending on kit configuration)
  • All Necessary Mounting Hardware

XL40 Specifications (Per Light)

  • Lumens: 5,224 (High) / 1,435 (Low)
  • Power: 43.5W / 3.4A @ 12.8V
  • Modes: High Beam with brightness control (Hi/Low or dimmer depending on configuration)

XL40 ELS Score

  • Trail Lens High Beam: 92 / 5.9 / 226 / 5224 lumens
  • Trail Lens Low Beam: 74 / 5.9 / 119 / 1435 lumens

The Baja Designs Advantage

  • Satisfaction Guarantee 30-Day Money Back Guarantee
  • Limited Lifetime Warranty Complete Purchase Protection
  • uService Replaceable lenses and optics
  • ClearView All the light, right where you need it
  • MoistureBlock Waterproof, rainproof, and submersible
  • CopperDrive Safely drives LEDs at 100% efficiency
  • 5000K Daylight Reduces driver fatigue with natural color output

Specifications

Product Type XL40
Overvoltage Protection Built-In
Mounting Hardware Included Yes
Lighting Type Forward Projecting
Lighting Technology LED
Lighting Quantity 4
Lighting Modes Beam
Light Quantity 1
Lens Material Hardcoated Polycarbonate
Lens Color Clear
Mounting Hardware Material Stainless Steel
Universal or Specific Universal
Wiring Harness Included No
Wattage (W) 43.5
Housing Material Powder Coated Cast Aluminum
Housing Color Black
Description Trail; Clear
Brightness (Lumens) 5,224 (Hi) / 1,435 (Low)
Bezel Material Powder Coated Cast Aluminum
Beam Pattern Trail
Average Rated Life (hr.) 49930
Amperage Rating (A) 3.4
High: 92/5.9/226/5224; Low: 74/5.9/119/1435